13 cycles / minDual-Pick Capable
High acceleration trajectory
END-OF-LINE HEAVY PALLETIZING ENGINE (20-25KG PAYLOAD)
Heavy-Duty End-of-Line Cobot Palletizing & Packaging Automation
Automate repetitive lifting up to 25kg per box. Deploy modular 7th-axis lifting columns operating at 13 cycles/min with zero workplace injury claims.
Calibrate My Facility Layout
ISO 15066 fenceless verified
Empirical Benchmark9.8 mos.Payback
Projected offset+€56,800 annual operating savings
Palletizing Performance Curves (Payload vs Throughput)
A. Throughput and Cycle-Time Matrix
10 cycles / minISO Euro-Pallet Ready
Optimal vacuum preservation
6 cycles / minErgonomic Safety Mode
Smooth deceleration cushioning
TAKTEmpirical throughput equation: Cycles/min = 14.8 - (0.35 * PayloadKg). Supports stacking heights up to 2400mm with telescopic 7th-axis pedestals.
B. Hardware compatibility and EOAT fit
| Hardware category | Brand | Supported models and EOAT | Fieldbus protocol | Safety and industrial specification |
|---|---|---|---|---|
| Cobot Arm | Universal Robots | UR20 High-Torque Cobot (20kg) | EtherCAT / GigE Vision | ISO 13849-1 PL d |
| Cobot Arm | FANUC | CRX-25iA Industrial Green Cobot (25kg) | Profinet IO | IP67 Harsh Dust Rating |
| EOAT Vacuum | J. Schmalz GmbH | FXCB / FMP Area Vacuum Grippers | IO-Link Smart Valve | Integrated Ejection Silencer |
| EOAT Mechanical | OnRobot / Robotiq | VGP20 Electric Vacuum & Pallet Gripper | RS485 Modbus RTU | Low Voltage 24V DC |
ISO 13849-1 Cat 3 PL d / ISO 15066
Fenceless End-of-Line Conveyor Integration
By monitoring kinetic momentum and vacuum seal pressure, the system ensures zero dropped loads. Area safety radar dynamically slows arm speed when operators enter pallet replacement zones.
TUV and CE compliant fenceless deployment for EU production floors.
Collision-stop and compliance architecture
✓
Automated slip-sheet suction handling✓
Radar zone dynamic speed reduction (250 mm/s)✓
Zero mechanical fencing floor footprintD. B2B Financial Matrix and ROI Analysis
Two-shift operation (16 h/day)Continuous three-shift operation (24 h/day)
Option 1: asset ownership
Turnkey IntegrationCapEx Direct Purchase
Total cell investment:€42,500
Calculated payback:9.8 mos.
Annual labor-cost offset:+€56,800/yr
For production teams that want to capitalize the cell and run without an ongoing lease commitment.
Configure CapEx IntegrationPopular in B2B
Option 2: no down payment
OpEx RaaS Rental
Monthly operating rental:€1,380 / mo.
Cashflow from day 1:+€3,020 / mo. net
Maintenance and EOAT swaps:100% included
Fast automation without waiting for a large capital budget approval cycle.
Launch OpEx RaaS ApplicationHardware diagnostics
Cobot technical specification matrix
Payload, reach, repeatability, and deployment fit for engineering review before selecting a Project Builder workflow.
FANUC CRX-10iA
- Payload
- 10 kg
- Reach
- 1249 mm
- Precision
- +/- 0.04 mm repeatability
- Weight
- 40 kg
Application fit
Palletizing · Machine loading · Welding assistance · Material handling
Doosan M0609
- Payload
- 6 kg
- Reach
- 900 mm
- Precision
- +/- 0.03 mm repeatability
- Weight
- 27 kg
Application fit
Precision assembly · Machine tending · Screwdriving · Quality inspection
Swipe or use arrows to compare models
FANUC CRX-10iA
- Payload
- 10 kg
- Reach
- 1249 mm
- Precision
- +/- 0.04 mm repeatability
- Weight
- 40 kg
Application fit
Palletizing · Machine loading · Welding assistance · Material handling
Doosan M0609
- Payload
- 6 kg
- Reach
- 900 mm
- Precision
- +/- 0.03 mm repeatability
- Weight
- 27 kg
Application fit
Precision assembly · Machine tending · Screwdriving · Quality inspection
Product names may be trademarks of their respective manufacturers. Images are reference visuals for comparison; final payload, reach, repeatability, safety limits, and integration scope must be verified against the current manufacturer datasheet and site audit.
Engineering references
Check these assumptions before sizing the cell
These short references help connect this application workflow with the terms, safety checks, and cost model used elsewhere on BotNots.
PayloadSeparate robot rating from the real part, gripper, reach, and center-of-mass load.Cobot lifting columnScreen whether vertical travel is needed for tall pallets, fixtures, or part presentation.EOATCheck how tooling mass and process hardware affect the full payload case.Cobot pricingReview modeled CapEx and RaaS ranges before requesting a cell quote.Safety standardsCheck where ISO 10218, ISO/TS 15066, CE, and validation fit the integration.Cobot vs industrial robotScreen whether a collaborative or guarded industrial cell is the better baseline.
FAQ
Cobot palletizing FAQ
These questions focus on load, packaging, gripper, and line constraints before a palletizing concept is quoted.
FAQ 01
How do payload and box variation affect cobot palletizing?
FAQ 01
How do payload and box variation affect cobot palletizing?
Payload and box variation define whether a cobot can lift the product reliably at the required reach. The real load case includes box weight, gripper mass, center of gravity, acceleration, pallet height, and the heaviest packaging variant, not only the nominal payload on a datasheet.
FAQ 02
What limits a vacuum or mechanical palletizing gripper?
FAQ 02
What limits a vacuum or mechanical palletizing gripper?
A palletizing gripper is limited by package surface, porosity, stiffness, seal area, deformation, dust, label placement, and available compressed air or electrical power. Vacuum works well for many cartons, but bags, open trays, uneven surfaces, or fragile products may require a different EOAT concept.
FAQ 03
When do line speed and floor space make palletizing difficult?
FAQ 03
When do line speed and floor space make palletizing difficult?
Line speed and floor space become limiting when the cobot cannot complete the pick, travel, place, and return cycle before the next product arrives, or when pallet access, conveyor position, and operator walkways leave too little working envelope. A lifting column or industrial palletizer may be needed for tall stacks or high throughput.
Step 1: Select your automation process
Which process in your manufacturing facility requires instant robotic automation?
Select one vertical below to calibrate kinematic calculations.
Production planning
Related Workflows
Connect adjacent automation processes when planning the complete production flow.
Select the right cobot for assembly when parts also require inspection, sorting, or precision placement.
Review CNC machine-tending workflows for automated loading, unloading, and lights-out production.
Need to validate payload, reach, and repeatability first? Compare cobot technical specifications across the available hardware classes.